高質量圓管合頁拋光機詳細操作規程
2020/4/11
1）操作者必須熟悉本設備(bei)的結(jie)構、性能、操作系統(tong)(tong)、傳動系統(tong)(tong)、防護裝置、潤滑部位(wei)、電氣(qi)等基(ji)本知識、使用方法(fa)；
2）上機(ji)操(cao)作前按(an)規(gui)定戴好勞動(dong)防護用品(pin)，女工(gong)必須將頭發壓入工(gong)作帽內，切(qie)削時戴好防護眼鏡及口(kou)罩(zhao)；
3）開車(che)前(qian)檢查各操縱(zong)及按鈕位置(zhi)、各傳動部(bu)位和(he)防護罩、限位裝(zhuang)置(zhi)應牢固可(ke)(ke)靠、千葉輪及橡膠輪是(shi)否牢固可(ke)(ke)靠、電氣保護接零(ling)是(shi)否可(ke)(ke)靠等，按規定部(bu)位和(he)油(you)量進(jin)行班前(qian)潤滑加油(you)；
4）高(gao)質量圓(yuan)管合頁拋光機檢查和加油后(hou)，操作者開車低速空(kong)轉3～5min，檢查機床運行有無異(yi)常聲響，各部位潤滑(hua)情況(kuang)，潤滑(hua)油位情況(kuang)，操縱手(shou)柄及按鈕是(shi)否(fou)靈敏，安裝在(zai)導軌上的(de)限位裝置，運動是(shi)否(fou)正常可靠(kao)；
5）加工(gong)操作時精(jing)神要集中，嚴(yan)禁和他人談(tan)話，嚴(yan)禁自(zi)動走刀離(li)崗，嚴(yan)禁在防護罩上(shang)擺放(fang)任何物品，嚴(yan)禁拆(chai)除(chu)防護罩打磨工(gong)件。不準(zhun)隨意拆(chai)除(chu)限位裝置(zhi)，不準(zhun)在導軌及(ji)工(gong)作臺上(shang)放(fang)置(zhi)多(duo)(duo)余(yu)物品，不準(zhun)私裝多(duo)(duo)余(yu)裝置(zhi)，離(li)開機(ji)床時必(bi)須停(ting)車(che)，時間長時應關閉電(dian)源；
6）裝卡千葉(xie)輪以及橡膠(jiao)輪應牢(lao)固可靠，并(bing)隨時注意有無松動；
7）裝卡千(qian)葉輪后，應擰緊防護罩(zhao)上(shang)的(de)螺栓；
8）工作中(zhong)操作者的頭部(bu)不(bu)允許過于靠近防護罩觀察加工情況，安全(quan)距離大于200mm；
9）應根據工(gong)件和千(qian)葉輪(lun)的外(wai)形尺(chi)寸，選擇適當的進給(gei)(gei)速度及進給(gei)(gei)量(liang)(liang)，嚴禁(jin)快(kuai)速進給(gei)(gei)。開始加工(gong)工(gong)件時(shi)，以每次導向(xiang)輪(lun)、工(gong)件、千(qian)葉輪(lun)三者(zhe)剛(gang)接觸時(shi)的位(wei)置為零位(wei)，繼續搖動手柄，保證徑向(xiang)進給(gei)(gei)量(liang)(liang)約為1mm，合頁拋光機操作(zuo)規(gui)程(cheng)嚴禁(jin)進給(gei)(gei)量(liang)(liang)過大(da)，確保千(qian)葉輪(lun)過渡磨損；
10）加工(gong)不同(tong)材質(zhi)的(de)工(gong)件(jian)，導向輪(lun)選(xuan)擇(ze)不同(tong)的(de)轉速，加工(gong)不銹鋼件(jian)時(shi)，應(ying)(ying)選(xuan)擇(ze)“36”字樣的(de)速度；加工(gong)滲鋅件(jian)時(shi)，應(ying)(ying)選(xuan)擇(ze)“43”字樣的(de)速度；粗拋(pao)可調(diao)高(gao)速度，精拋(pao)應(ying)(ying)相應(ying)(ying)降低(di)速度；
11）工(gong)(gong)(gong)作(zuo)(zuo)時(shi)(shi)(shi)(shi)(shi)，操作(zuo)(zuo)者必(bi)須(xu)站在(zai)(zai)千(qian)葉(xie)輪(lun)拋(pao)光(guang)方(fang)(fang)向(xiang)(xiang)側面，防止(zhi)千(qian)葉(xie)輪(lun)脫(tuo)落傷人；工(gong)(gong)(gong)作(zuo)(zuo)時(shi)(shi)(shi)(shi)(shi)，工(gong)(gong)(gong)件(jian)(jian)在(zai)(zai)導向(xiang)(xiang)輪(lun)的(de)作(zuo)(zuo)用(yong)下(xia)停(ting)止(zhi)向(xiang)(xiang)前移動，嚴(yan)禁(jin)直接用(yong)手推動工(gong)(gong)(gong)件(jian)(jian)；觀(guan)測工(gong)(gong)(gong)件(jian)(jian)時(shi)(shi)(shi)(shi)(shi)，必(bi)須(xu)先停(ting)車，再觀(guan)測工(gong)(gong)(gong)件(jian)(jian)；需重復(fu)拋(pao)光(guang)工(gong)(gong)(gong)件(jian)(jian)時(shi)(shi)(shi)(shi)(shi)，必(bi)須(xu)先退刀，使工(gong)(gong)(gong)件(jian)(jian)脫(tuo)離千(qian)葉(xie)輪(lun)而又(you)不接觸橡(xiang)膠(jiao)輪(lun)，輕推工(gong)(gong)(gong)件(jian)(jian)與(yu)限位(wei)(wei)裝(zhuang)置(zhi)一(yi)起至(zhi)開(kai)始位(wei)(wei)置(zhi)；清理拋(pao)光(guang)臟物時(shi)(shi)(shi)(shi)(shi)，一(yi)定(ding)要用(yong)專用(yong)工(gong)(gong)(gong)具(ju)，加工(gong)(gong)(gong)時(shi)(shi)(shi)(shi)(shi)拋(pao)光(guang)臟物堆(dui)積過多，應及時(shi)(shi)(shi)(shi)(shi)停(ting)車清理，嚴(yan)禁(jin)在(zai)(zai)機(ji)床工(gong)(gong)(gong)作(zuo)(zuo)中清理拋(pao)光(guang)臟物； 裝(zhuang)卡(ka)過程(cheng)中，必(bi)須(xu)先停(ting)車，直到千(qian)葉(xie)輪(lun)及橡(xiang)膠(jiao)輪(lun)的(de)速(su)度為零時(shi)(shi)(shi)(shi)(shi)，工(gong)(gong)(gong)件(jian)(jian)方(fang)(fang)可從平行于導軌方(fang)(fang)向(xiang)(xiang)裝(zhuang)卡(ka)入限位(wei)(wei)裝(zhuang)置(zhi)，并用(yong)拉伸彈簧固(gu)定(ding)限位(wei)(wei)裝(zhuang)置(zhi)，保證工(gong)(gong)(gong)件(jian)(jian)在(zai)(zai)拋(pao)光(guang)中不脫(tuo)離限位(wei)(wei)裝(zhuang)置(zhi)；
12）機床發生故障(zhang)或有異常(chang)聲響時(shi)，應及時(shi)停車(che)檢查和處理(li)。無法處理(li)時(shi)，及時(shi)報維(wei)修(xiu)人(ren)員處理(li)，處理(li)后填寫(xie)設備日常(chang)維(wei)修(xiu)記錄(lu)。所(suo)有電氣故障(zhang)嚴禁操作者處理(li)；
13）加工(gong)結束或(huo)下(xia)班(ban)后，應按照保(bao)養要(yao)求清(qing)理臟(zang)物，徹底(di)擦拭設備、導(dao)軌、工(gong)作(zuo)臺。涂油(you)保(bao)養，填(tian)寫設備運轉臺時(shi)記錄；
14）保養內容：徹(che)底(di)擦(ca)拭設(she)備，徹(che)底(di)清理(li)拋光臟物，檢查潤(run)滑(hua)油和雜質(zhi)沉淀情況(kuang)。